If you’re new to using an air compressor, you may not be familiar with the different components of the system. The same can be said for those who have used a compressor to fill up tires, footballs, rafts, etc. but have never used it with pneumatic tools. For some uses, you can get away with not paying much attention to the two gauges on the compressor. But if you want to get familiar with the compressor and use it properly, it’s good to know why the compressor has two gauges — and what they do.
Your standard compressor has two gauges: the tank gauge and the regulator gauge. Both use pounds per square inch (PSI) as the standard measurement. The tank gauge tells you the pressure inside the tank, whereas the regulator gauge tells you how much pressure the compressor is sending to the tool.
What Are the Two Gauges on Your Air Compressor?
Let’s dive a little deeper into each gauge so you can understand how they work and what they do. This understanding is essential for working properly with air tools and ensuring that your compressor lasts a long time.
Improper use of the gauges can cause premature wear and tear on both the air tools you use and the compressor itself. In some instances, it may prevent you from using certain tools at all, if there’s not enough pressure allowed downstream to the tool in question.
Luckily, it’s easy to understand and read these gauges. To reiterate, these two gauges on your air compressor or the tank gauge and the regulated air gauge.
Let’s start with the tank gauge.
The tank gauge on the compressor tells you the pressure inside the tank. The range on the tank gauge will vary depending on the compressor. Compressors used for typical home and DIY projects will have a range of 0 to 150, 0 to 175, or 0 to 200 PSI.
When the compressor’s tank is empty of compressed air, the needle will read at 0. But when the compressor is in use, you’ll be able to watch the needle move as the compressor is used.
When you first turn the compressor on and the pump starts to compress air to fill up the tank, you can watch the pressure on the tank gauge climb to the cut-out point, which can be factory-set at anywhere between 90 and 175 PSI, depending on the compressor. You can consult your owner’s manual to find the default cut-out point for your compressor.
Once your compressor reaches the cut-off point, it will stop compressing air. But as you use that air in the compressor, the needle will start to fall back down — until it gets to the cut-in point, at which point the compressor will kick back on to build pressure back up.
The tank gauge doesn’t actually cause the compressor to cut on and cut off. That’s the job of the pressure switch. Instead, the tank gauge simply tells you what the pressure is in the tank, and can tell you if the compressor is kicking on and off at the correct pressure.
Cut-In and Cut-Off Points
The cut-in point is always lower than the cut-out point, and there should always be a minimum differential between the two. What this minimum differential is depends on the device, and can be discovered in the owner’s manual.
Let’s stay there’s a minimum differential of 40 PSI between the cut-in and cut-out points. Adjusting the pressure switch to a differential lower than 40 PSI could end up overworking your compressor because it will turn on and off too quickly. Compressor motors need time to cool down.
Luckily, you can rest assured that the factory settings on your compressor aren’t less than the minimum recommended differential. You really only need to worry about this if you decide to adjust the pressure switch on your compressor.
You can generally tell which gauge is the regulator gauge because it’s located directly under or next to the regulator knob. Whereas the tank gauge tells you how much pressure is in the tank, the regulator gauge tells you how much air pressure is going to the tool or device at the end of the air compressor hose.
This is important because most tools require a certain amount of pressure for proper operation. So if the tool isn’t getting enough air pressure, it may not work well (like a nailer failing to punch a nail all the way into the wood).
If the tool is getting too much pressure, it could cause premature wear on the tool itself. It could also cause other problems. Using the nailer as an example again, too much pressure could cause the nails to go too far into the wood, leaving divots that you may not want.
So you can adjust the regulator knob and watch the pressure change on the regulator gauge, to make sure you’re sending the right amount of pressure to the pneumatic tool.
How To Read An Air Compressor Gauge
Reading an air pressure gauge is a lot like reading a speedometer on a vehicle. But instead of miles per hour, you’re looking at pounds per square inch (PSI). You can look closely to see how your gauges are divided up and what each small hash mark means.
It’s important to reference your owner’s manual for the correct PSI for a given tool and compare that to the readings on your compressor. This is a lot like referencing the speed limit sign and making sure you’re going around the same speed when you’re driving.
Once you understand how your compressor and the tools you use are supposed to operate, it’s easy to tell if something is wrong with the compressor or the tools. It’s also easy to tell when all is working well since you can read the gauges on your compressor!
How Do Air Compressor Gauges Work?
The needles on the compressor gauges are carefully calibrated during the manufacturing process to respond to internal components that are exposed to the pressure in the tank and/or the air line.
As the pressure builds inside the tank, this causes interaction with the components attached to the gauges, which causes the needle to move correspondingly.
Sometimes the internal components of a gauge can become damaged and need replacing. Luckily, these are cheap to buy and easy to replace.
How To Adjust an Air Compressor Gauge
Some air compressor regulator knobs are locked in place. This is so you don’t accidentally bump the compressor and change the pressure on accident. So if you find that you’re having a hard time adjusting the pressure regulator knob, you may need to pull it out or push it down to unlock it.
Once it is unlocked, you can adjust it to the desired pressure and then push or pull it back into the locked position.
Now all compressor regulator knobs are like this. Some you will be able to adjust without unlocking them, simply by turning them. Your owner’s manual will specify if you do have a compressor with an internal locking component on the regulator knob.
What Do The Gauges Need to Be Set At?
Where you set your regulator gauge depends on the air tool you’ll be using. Most air tools require a PSI of between 70 and 100 PSI. However, it’s important to check your air tool for the proper PSI and CFM. You’ll want to make sure your compressor is capable of operating the tool by consulting the owner’s manual to determine the CFM and PSI the compressor can generate.
It’s important to realize that you can’t use the pressure to regulate more air pressure than the compressor is able to generate. So if you have an air tool that requires a higher PSI than either of your gauges show, you won’t be able to use that air tool with that compressor.
Here are some common air tools and their operating PSI range.
|Air Tool||Operating PSI Range|
|Tire Inflator||125 – 150 PSI|
|Framing Nailer||100 – 130 PSI|
|Blowgun||90 – 100 PSI|
|Air Hammer||90 – 100 PSI|
|Angle Grinder||90 – 100 PSI|
|Disc Sander||90 – 100 PSI|
|Paint Spray Gun||90 – 100 PSI|
|Speed Saw||90 – 100 PSI|
|Die Grinder||70 – 90 PSI|
|Brad Nailer||70 – 90 PSI|
|Drill||70 – 90 PSI|
You can also adjust your pressure switch if you need to change the cut-in and cut-out limits. This involves removing the pressure switch housing and adjusting the screws found there. Consult your owner’s manual for details on how to do this safely on your specific compressor.
The two gauges on your air compressor are important for the proper operation of the compressor itself and the air tools you’ll use with the compressor. The tank gauge tells you how much pressure there is in the tank. The regulator gauge tells you how much pressure is going downstream to the air tool. You can (and should) adjust the regulator gauge to fit the requirements of the tool. Not doing so could cause the tool to malfunction and premature wear.
Reading these gauges is easy once you know what they’re for. And by ensuring the use of tools compatible with your compressor’s capabilities, you’ll be able to enjoy proper tool use and a long life for your compressor.